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Heavy Machinery and Industrial Facility
25,000 MT Annual Capacity
5 Extrusion Presses
300,000 Sq. Ft. State-of-the-Art Facility

THE POWERHOUSE OF METAL ENGINEERING

Located in Bhiwadi, our plant blends cutting-edge technology, automation, and expertise to deliver precision-engineered aluminium and metal products at scale — fast, reliable, and uncompromising on quality.

State-of-the-Art Facility

Equipped with the world's finest technologies to deliver precision at scale.

Extrusion Press

Press-Line

Our Aluminium Extrusion Press-Line features an array of advanced equipment to cater to diverse industry requirements with precision and reliability.

Our Extrusion Press Capacities:

  • 2500 MT Press by Schloemann Siemag, USA
  • 600 MT Press by Fielding and Platt, UK
  • 1250 MT and 1000 MT Presses by SPM, India

Each press is equipped with all necessary allied equipment to ensure seamless operations and top-notch output. From material handling to final finishing.

Heat Treatment

Our state-of-the-art heat treatment facility is equipped to meet all your thermal processing needs, ensuring optimal material properties and performance.

Heat Treatment Capabilities:

  • Aging: Two advanced aging furnaces ensure uniform heating and cooling for enhanced strength.
  • Solutionizing: Heating alloys to high temperatures followed by rapid quenching for durability.
  • Annealing: Controlled cooling to relieve internal stresses and improve ductility.
Heat Treatment
Tool Room

Tool Room

Our integrated tool room features over 9000 dies crafted for various profiles. We are at the forefront of delivering bespoke solutions that meet exacting specifications.

Key Features:

  • Advanced Machinery: Latest CNC and Wire-cut machines for precise die production.
  • Cutting-Edge Software: Utilizing AutoCAD and SolidWorks for accurate die designs.
  • Simulation: Enhanced with Q-Form simulation software for zero-trial errors.

Melting Furnace and Casting

To meet our making furnace and casting process form the backbone of our aluminium extrusion services, utilizing advanced technology.

Our Capabilities:

  • Furnaces: Shear casting furnaces with capacity of 8 MT, 6 MT, and 4 MT.
  • Hot-Top Billet Casting: In-house system for 5-inch, 7-inch, and 8-inch billets.
  • Quality: Ultrasonic testing machines to ensure high-grade industrial output.
Melting Furnace
Homogenizing

Homogenizing

We incorporate a sophisticated homogenizing process for aluminum extrusion in our facility, ensuring the highest quality and consistency.

  • Equipped with two advanced homogenizing furnaces.
  • Capacity of 8 MT each, handling 5-inch to 9-inch diameter logs.
  • Accommodates log lengths of 5.8 meters to 6.5 meters.

Profile Correction Machine

Our in-house draw bench division features a specialized cold working line. This allows us to provide efficient production processes.

  • Automatic Draw Bench-line.
  • Drawing and Reeling capacity from 5 mm to 50 mm dia rod.
  • Expertise in handling versatile industrial requirements.
Draw Bench

Precision Lab

At Satya Metal Industries, manufacturing excellence is matched with rigorous verification. Every aluminium profile undergoes thorough testing in our state-of-the-art Quality Assurance Laboratory.

Spectrometer

Advanced spectrometers analyze alloy chemical composition with high precision, ensuring compliance with international quality standards.

Tensile Tester

Universal Testing Machines (UTM) measure tensile and yield strength, as well as elongation, verifying mechanical robustness for industrial applications.

Hardness Tester

Webster and Rockwell hardness testers ensure that each profile meets structural durability and resistance requirements.

Chemical Lab

Our dedicated wet analysis lab rigorously checks anodizing and powder coating quality, guaranteeing superior surface finish and longevity.

How We Do It

The Extrusion Journey

From premium billets to precision-engineered profiles, every step of our extrusion process is monitored to ensure exceptional quality, consistency, and performance.

01

Billet Heating

Aluminium billets are pre-heated to optimal plasticity for precise extrusion and minimal defects.

02

Extrusion

Heated billets are pressed through precision-engineered dies to form complex and accurate profiles.

03

Quenching

Rapid and controlled cooling locks in dimensions and microstructure, ensuring uniformity across lengths.

04

Stretching

Profiles are straightened and internal stresses are relieved to maintain precise geometry and alignment.

05

Aging & Finish

Controlled heat treatment enhances strength while surface finishing provides corrosion resistance and visual appeal.

Empower Your Project with Precision

Harness our state-of-the-art infrastructure, advanced machinery, and expert engineering to achieve flawless extrusion solutions tailored to your requirements.

Get in Touch

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