Located in Bhiwadi, our plant blends cutting-edge technology, automation, and expertise to deliver precision-engineered aluminium and metal products at scale — fast, reliable, and uncompromising on quality.
Equipped with the world's finest technologies to deliver precision at scale.
At Satya Metal Industries, we operate powerful, high-precision press lines ranging from 600 MT to 2750 MT, specially designed for heavy-duty aluminium extrusion. Our advanced systems ensure consistent quality, reliable performance, higher productivity, and long-lasting industrial strength.
Each press is equipped with all necessary allied equipment to ensure seamless operations and top-notch output. From material handling to final finishing.
Our advanced heat treatment facility is designed to deliver precise thermal processing, helping achieve optimal mechanical properties, strength, and long-term performance of aluminium alloys.
Our in-house tool room for die manufacturing is equipped with the latest machinery, including advanced VMC and CNC wire-cut machines, ensuring high precision, faster turnaround time, consistent quality, and reliable performance for complex tooling requirements.
At Satya Metal Industries Pvt. Ltd., our melting furnace and casting process form the backbone of our aluminium extrusion services. Utilizing advanced technology, our facility houses sophisticated equipment, including a Billet Hot Top casting shop, ensuring superior metallurgical control and consistent quality. With a robust annual production capacity of 50,000 tons, we manufacture premium-grade Logs designed to deliver strength, uniformity, and exceptional performance for diverse extrusion profile applications across industries.
We incorporate a sophisticated homogenizing process for aluminium extrusion at our facility, ensuring the highest quality and consistency in our products, improving strength, uniform grain structure, better surface finish, and enhanced performance.
Fully automatic 2-line Extrusion fabrication unit with a total production capacity of 3 lakh sets per month, equipped with advanced automation for high precision, faster output, consistent quality, and efficient large-scale manufacturing performance.
Our facility is equipped with a state-of-the-art profile correction machine designed to enhance the straightness, section angle accuracy, and surface flatness of aluminum profiles. This cutting-edge technology ensures consistent quality and reliability in every product we deliver.
At Satya Metal Industries, manufacturing excellence is matched with rigorous verification. Every aluminium profile undergoes thorough testing in our state-of-the-art Quality Assurance Laboratory.
Advanced spectrometers analyze alloy chemical composition with high precision, ensuring compliance with international quality standards.
Universal Testing Machines (UTM) measure tensile and yield strength, as well as elongation, verifying mechanical robustness for industrial applications.
Webster and Rockwell hardness testers ensure that each profile meets structural durability and resistance requirements.
Our dedicated wet analysis lab rigorously checks anodizing and powder coating quality, guaranteeing superior surface finish and longevity.
From premium billets to precision-engineered profiles, every step of our extrusion process is monitored to ensure exceptional quality, consistency, and performance.
Aluminium billets are pre-heated to optimal plasticity for precise extrusion and minimal defects.
Heated billets are pressed through precision-engineered dies to form complex and accurate profiles.
Rapid and controlled cooling locks in dimensions and microstructure, ensuring uniformity across lengths.
Profiles are straightened and internal stresses are relieved to maintain precise geometry and alignment.
Controlled heat treatment enhances strength while surface finishing provides corrosion resistance and visual appeal.
Harness our state-of-the-art infrastructure, advanced machinery, and expert engineering to achieve flawless extrusion solutions tailored to your requirements.
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